Metalogenia

This article is about the ground engaging tools company. For other uses, see MTG (disambiguation).
Metalogenia SA
Private
Industry Manufacturing
Founded 1957
Headquarters Barcelona, Spain
Key people
 Francisco Triginer, Chairman
Products Wear parts for industrial applications
Website mtg.es

Metalogenia SA, also known as MTG, is a Spanish international corporation which designs, manufactures and markets protection systems and wear parts (GET) for earthmoving machinery within multiple industrial applications such as mining, construction and dredging. MTG's products are sold to customers via a worldwide network of over 300 dealers throughout 60 countries. This privately held company was founded in 1957 and has its headquarters located in Barcelona (Spain). MTG currently has over 280 employees around the world, and has expanded its presence overseas with offices and a warehouse in Houston, a sales branch in Shanghai and Chile and a production plant in Monzón, Spain. The company produces ground engaging tools such as patented cast steel tooth and adapters systems, as well as blade protectors for earthmoving, ground-engaging and rock-loading applications.

History

The molten steel is poured into the moulds

Origins

Metalogenia was founded on July 4, 1957 by the Triginer family as a local source of steel castings. During its first 12 years, Metalogenia was a non-specialist foundry, until the company took over a teeth distributor called REMOP in 1969 and started specialising in manufacturing wear products for earthmoving machinery.

Specialisation

During the 70s, the company became a supplier for leading European manufacturers of public works machinery such as Poclain. In the 80s, Metalogenia was a sole licence holder to manufacture patented products for world leading consumables brands of wear materials such as Fiat-Allis.

The MTG brand

The company's technological development during the 80s made it possible to redesign manufacturing processes in the 90s. MTG's new product designs were adapted to suit a variety of applications, and in 1997 Metalogenia launched its own brand MTG. A year later, MTG Systems FixMet (1998) was launched and soon after the new MTG Systems KingMet product range (2000). Both were awarded with a number of international prizes.

Internationalization

In 1999, the company expanded operations in US and set up its subsidiary MTG North America Corporation in Houston, Texas. The 2000s started with the acquisition of the Quality Management System (ISO 9001) and the Environmental Management System (ISO 14001) certifications (2001). Also during this decade the new generation of Hammerless GET products was launched: MTG Systems StarMet,[1] ProMet and RipMet, and the new MTG twist locking system,[2] which received an innovation award at Intermat 2006. A year later, MTG celebrated the 50th anniversary of its foundation, and in 2011, MTG Systems RipMet was awarded the bronze medal at the Smopyc 2011 Technological Innovation Awards.

 

New challenges

The setup wizard available from the MTG PRO iPad application

In 2013, MTG launched MTG PRO, the first iPad application of the sector of wear parts for earth moving machinery.[3] With this iPad app MTG became the first company in the GET sector to connect its own network of Professional users through an iPad platform. MTG PRO was also shortlisted as one of the world's top 100 mobile marketing campaigns of 2014 by the Mobile Marketing Association, and was selected as a finalist within the "Mobile Search" category at the MMA Global 2014 Smarties awards.[4][5] In February 2015, the company launched a new version of the MTG PRO app optimised for iPhone mobile devices.[6]

Technological development

MTG's manufacturing plant in Monzón, Spain

In 2013 the company opened a new manufacturing plant in Monzón, Spain and presented the MTG tour guide[7] iPad app, a new interactive tool aimed at guiding the Monzón plant visitors throughout the factory - using augmented reality, 3D computer graphics and video technology to explain the complete production process for MTG products.

This foundry has more than 12,000 square meters, has increased the annual production of wear parts as well as the company's product range. Furthermore, the plant is specifically equipped to develop and manufacture GET material for the mining sector.[8] The Monzón plant project was presented in 2008 and represented an investment of 37 million euros as well as the creation of 150 new jobs in the area.[9] In this context of technological development, particularly within the mining and dredging sectors, MTG launched, during 2013, the new Rope Shovels system for cable shovels[10] and the new Promet II range of lip and wing protectors for buckets.[11]

In July 2015 MTG introduced a new bucket protection system for underground mining LHD machines.[12] Moreover, in September 2015 the company presented its new three part GET hammerless system (Twinmet) for hydraulic excavators over 350 tonnes, used in mining applications.[13] MTG also showcased its latest cutting solutions for the dredging market, DMet, at the Europort exhibition celebrated in November 2015 in Rotterdam, Netherlands.[14] Furthermore, the company is also planning to develop a complete cast lip system for mining buckets that will feature its three part Twinmet hammerless locking system.[15]

Products

Detail of a bucket featuring different GET parts such as teeth, adapters and bucket and wing protectors.

Ground Engaging Tools (GET) "are specially designed sacrificial pieces of metal that have two main purposes: increasing machine productivity and protecting the more expensive structural components from wear. The term covers components such as teeth, shrouds and cutting edges that are used on a range of mining machinery".[16]

MTG manufactures tooth-adapter systems designed to increase the productivity of machines such as excavators, loaders, shovels and dozers as well as lip and wing shrouds, and corner heel shrouds that can be used on loaders and excavators within the sectors of mining, construction and dredging.[17]

Environmental Records

MTG has been certified with Quality Management System (ISO 9001) and Environmental Management System (ISO 14001) certifications since 2001. In 2012, according to energy operator Energias de Portugal (EDP) MTG's foundry in Premià de Mar was supplied 100% by renewable energy sources.[18]

Awards

References

  1. ↑ Lopez Almendros, José; Pérez Lado, Francesc; Fernandez Muñoz, Roberto (2005). "Wear assembly and components thereof, which is intended for machines that are used to move materials such as earth and stones". Espacenet patent search. Retrieved 27 November 2014.
  2. ↑ Lopez Almendros, José; Pérez Lado, Francesc; Tutó Faja, Joan; Alonso Frijola, Ester (2005). "Device for removably fixing two mechanical parts to one another". Espacenet patent search. Retrieved 27 November 2014.
  3. ↑ Moore, Paul (April 2013). "Bauma preview" (Flash). International Mining Magazine (April 2013): 82. Retrieved 23 October 2014.
  4. ↑ "MMA Global 2014 Smarties Shortlist Unveils The Best In Mobile Marketing From Around The Globe" (Press release). New York. PR Newswire. 18 August 2014. Retrieved 21 October 2014.
  5. ↑ "La aplicación para iPad MTG PRO seleccionada entre las mejores del mundo" (Press release) (in Spanish). Europa Press. 18 September 2014. Retrieved 22 October 2014.
  6. ↑ "Discover the new MTG PRO app for iPhone". Barcelona: Metalogenia. 13 February 2015. Retrieved 26 January 2016.
  7. ↑ "Visitas virtuales a la fábrica de Metalogenia en Monzón" (in Spanish). Monzón: Cadena Ser. 25 July 2014. Retrieved 21 October 2014.
  8. ↑ Manfredi, Jim (2012). "New MTG factory in Monzón by the end of 2012". Machinery Outlook Europe (3): 12.
  9. ↑ "La empresa Metalogenia invertirá 37 millones de euros en el Polígono 'La Armentera' y creará, al menos, 150 empleos" (in Spanish). Monzón. Europa Press. 16 May 2008. Retrieved 23 October 2014.
  10. ↑ Moore, Paul (12 December 2012). "Wear protection for mining equipment & processes". International Mining Magazine. Retrieved 23 October 2014.
  11. ↑ Barratt, Trevor (April 2013). "Plant & Equipment Pre Bauma". Mining World (April 2013): 56.
  12. ↑ Latimer, Cole (3 July 2015). "New LHD lip system launched". Australian Mining. Retrieved 26 January 2016.
  13. ↑ Dyson, Noel (1 September 2015). "A display with teeth". Australia’s Mining Monthly. Retrieved 27 January 2016.
  14. ↑ "Interview with MTG". Dredging Today. 3 December 2015. Retrieved 26 January 2016.
  15. ↑ "Teeth systems lengthen wear" (PDF). National Mining Chronicle. Australia (January 2016): 13. Retrieved 26 January 2016.
  16. ↑ Goodbody, Ailbhe (27 March 2013). "Rules of Engagement". Mining Magazine (April 2013): 98–104. Retrieved 23 October 2014.
  17. ↑ Goodbody, Ailbhe (27 March 2013). "Rules of Engagement". Mining Magazine (April 2013): 98–104. Retrieved 23 October 2014.
  18. ↑ "Allocation of renewable energy certificate 2012" (PDF). Energias de Portugal. Retrieved 23 October 2014.
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